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ZERI Principles and Methods:
  Design for the Five Kingdoms

by Kris Holstrom and Tom Riesing

REMEMBER THE EXCITEMENT, the feeling of overwhelming possibilities arising from your first permaculture design course, or your first exposure to the powerful ideas of permaculture? Finding an approach that brought together disciplines and ideas that had been careening around in our brains was incredibly powerful, both frightening and empowering. Since those days the practice of permaculture ideas and ideals has been a daily part of our lives. In the spring of 2005 a similar experience unfolded with our introduction to the concepts of Zero Emissions Research and Initiatives (ZERI).

While the ZERI and permaculture trainings were for us equally empowering, we imagine that a combination of the two, the way they fit hand-in-glove, dovetailing ideas and actions into a coherent path for the future, could be very exciting.

A brief history of ZERI follows the path of Gunter Pauli. He graduated in Economics from Loyola University in Belgium and obtained his masters in business administration from INSEAD (the premier European business school) in France. Under his leadership in 1992, Ecover developed the first biodegradable detergent using palm oil. The new Ecover factory built in Belgium was a marvel of the time, incorporating a grass roof for heating and cooling with solar and wind-powered water treatment systems. The company also addressed the social and cultural health of its employees, offering bicycles to all, bonuses for carpooling, and frequent company activities and events.

As Gunter delved more deeply into the concept of sustainability he realized that creating a product that cleaned up one part of the world, Europe, while devastating another part, the tropical rainforest (source of the palm oil), was not a sustainable model. After much soul searching, he decided to leave Ecover in 1994 to found ZERI, a non-profit organization. ZERI is devoted to practical approaches to meeting humanity's needs for water, food, energy, jobs, shelter and more—in an environmentally sustainable manner—byapplying science and technology and involving government, business, and academia. In a nutshell, ZERI is systems design for sustainability.

This article is an exploration of the five ZERI design principles—what ZERI calls "Nature's Design Principles" derived from the five kingdoms of nature (bacteria, algae, animals, fungi, and plants)—and the five-step ZERI Business Methodology used to evaluate and plan potential businesses or projects.

Since it is much easier to grasp design principles in the context of a real-life example, we will describe two case studies to understand what ZERI brings to the table and to give readers a brief overview of how permaculture and ZERI can be used in concert.

Colombian coffee growers

In the 1990s, Colombian coffee growers experienced a real decline in their standard of living even while earning a premium over coffees from other countries. It occurred because there was a glut of coffee on the global market. The decline in living standards led the coffee growers to try many other means to raise their incomes: Some switched to growing organic coffee. Some razed their coffee plantations to grow beef, but the land would only support two cattle per hectare (1 hectare = 2.47 acres.)

The plight of Colombian coffee growers coincided with the early years of ZERI and attracted the attention of Gunter and his network of scientists and practitioners. A major factor in the lowered standard of living was that the coffee growers were operating from the old core-business model—coffee was the one and only product. Of the total biomass of a coffee plant, only 4%ends up in the beans—the final product. How could one expect to make money when 96% of what Nature produces is wasted? So, each year as the coffee bushes are trimmed, that waste represents an opportunity to add value to the enterprise—a value above and beyond the value of the core product.

To enhance the income from coffee, two parts of the system were changed. First bananas were over planted to create a higher quality, shade-grown coffee. Organic growing techniques were adopted, so herbs were planted to attract beneficial insects for pest control. This gave the growers the ability to charge more for their coffee and resulted in two additional products—dried bananas and dried herbs—and increased the diversity of their system in the plant kingdom.

The first major concept that ZERI brings is an awareness of the five kingdoms of nature, after Lynn Margulis' book, Five Kingdoms. From the five kingdoms, ZERI derived "Nature's Five Design Principles," the first of which states that "Whatever is waste for one species in one kingdom is food for another species in another kingdom." What kingdom is particularly adept at feeding off of the waste from trees? Fungi. Feeding the slash from the annual trimming of the coffee plants to fungi—in particular Pleurotus ostreatus or oyster mushrooms—creates a high-value product which can be sold both locally and globally. Moreover, once the mycelium (the thin white strands of fungi that are the major "body" of fungi) have grown through the slash, they convert it from a mostly indigestible material to a highly nutritious animal feed from which both cows and pigs can thrive.

This introduces the animal kingdom. People eat the fruit of the mushrooms, and cows and pigs eat the enriched mushroom substrate once the mushrooms are harvested. The manure from the animals could be used as compost, but it has more value if it is used to feed anaerobic bacteria in a bio-digester. Enter the bacteria kingdom. The bio-digester produces methane, natural gas. This is burned to produce steam to pasteurize the slash from the coffee plants before it is inoculated with the mushroom spawn. Thus the bio-digester and the anaerobic bacteria which make it work together eliminate the need to buy gas for the pasteurization process. Meat from the cows and pigs is another value-added product for the coffee grower to sell locally. Finally, sludge from the bio-digester flows into a series of ponds in which algae grow; they purify the water and are eaten by fish—yet another local value-added product.

Colombian ZERI coffee plantations now offer a multi-product package consisting not only of coffee, but also dried oyster mushrooms, dried herbs, and dried bananas. The ZERI coffee plantation is now the low-cost producer and virtually immune to competition from multi-national corporations. Previously they had been buffeted by the vagaries of international coffee markets. Today, so much value is generated from the by-products of the process, that the price they receive for coffee is not so important. Product diversity assures a steady income in good coffee-growing years and bad.

This Colombian example makes use of a valuable tool created through the ZERI network and which is specifically the work of George Chan—"Integrated Farming and Waste Management System" (IF-WMS) (1). The ultimate goal of zero waste is the driving force behind these systems. Waste is always a resource in nature—and we must mimic her time-tested ways.

Nature's design principles

In the Colombian coffee growers example, we were primarily focused on the first of Nature's Design Principles (2):

1. Whatever is waste for one species in one kingdom is food for another species in another kingdom. A corollary is that if one species is fed its own waste, it will degenerate. We see this today as mad cow disease. (And see #3 below.)

We saw that the slash from the coffee plants was the perfect food for oyster mushrooms, and that the resulting enriched substrate provided a nutritionally balanced feed for cows and pigs. Their waste in turn fed the anaerobic bacteria in a bio-digester (producing methane) and the resulting sludge became food for algae—so all five kingdoms were needed to recycle all of the nutrients from the coffee tree slash.

The other four design principles are:

2.   Whatever is a toxin for a species in one kingdom is neutral or a nutrient, for at least one species belonging to another kingdom. Everything produced by nature is food for something—even toxic compounds. (But this is not necessarily so for waste produced by humans in their industrial processes.)

3.   Whenever there is a virus jeopardizing a species, it is harmless for species in at least 3 other kingdoms. Passing infected material (waste) through the other kingdoms provides a way of eliminating the infection. The opposite of this is what has created diseases like mad-cow—feeding animal waste to the same species of animal.

4.   The more diverse and local, the more efficient and resilient. The epitome of this is the thousands of seed banks once maintained by individual farmers. They stored seeds that were developed over centuries as those best suited to produce in their locality. This treasure has largely been lost—deliberately undermined by multi-national seed/bio-engineering companies. Their loss puts humanity at risk.

5.   Whenever species of all five kingdoms interact, the system will integrate and separate all matter at ambient temperature and pressure. This is an incredible capability. We are very good at putting things together—aseptic or "tetra" packaging, CDs, etc., but generally don't think of how the end product can be broken down for reuse or recycling. During our ZERI training we saw a video of an aseptic package (Like a juice container which consists of a layer of cardboard, a layer of aluminum foil and a layer of plastic all glued together) being "disassembled" by a solution containing members of all five kingdoms. The material was put in the solution, and it immediately began to come apart. Lichens (a symbiotic pairing of algae and fungi) were one of the main ingredients in this "bioliquid." They can extend very narrow filaments only two microns wide up to a mile or two a daythrough rock.

The Durango Eco-Park project

Business clustering is one area where ZERI goes further than our permaculture business and economics training. The notion of business clusters invokes the principles of systems design for strategic business planning.

One of the homework assignments in our ZERI training was to complete a business plan for a proposed business or process using the five-step ZERI business methodology, including the business cluster concept. The five steps of this process are (3):

1.   Assemble total throughput models using input-output tables.

2.   Search these tables for potential value-added products or cost-savings.

3.   Model business clusters to exploit the system's elements.

4.   Identify breakthrough technologies.

5.   Identify or design industrial policies to support the business.

The concept behind the Durango Eco-Park project was to combine a set of businesses into one symbiotic system—each business generates a waste that is an input required by another—in a single location to facilitate those exchanges. This, of course, parallels the permaculture principle, "Integrate rather than segregate," placing elements in proximity for beneficial function.

There were five 'core' businesses included in this project:

•     Brew Pub

•     Bakery

•     Coffee Shop

•     Mushroom Grower

•     Greenhouse and Nursery

Table 1. Brewery Input/Output

The analysis begins with input-output tables. Number-crunching of the cost-accounting realm include making a list of the amounts of all the material inputs to each production process. (See Table 1. Brewery Input/Output.) The numbers are then normalized so that 100 is the starting amount for each input. Inputs are shown in rows and outputs are shown in columns. Each column shows the percentage of each input that winds up in that product or waste. A normal business analysis would only show a single column for the output, in this case beer. But in the ZERI analysis, we deliberately include the product wastes.

From the brew pub there are several "emissions" (See table 1): waste heat, waste water, spent grain, CO2, yeast, trub (a sticky sweet/bitter residue that is left at the bottom of the kettle after the wort is removed), and cleaning chemicals. Waste heat would be shared with the coffee shop and the bakery. The waste water would go to the greenhouse and nursery. The spent grain would become a substrate on which to grow mushrooms, and some of it would be used in bread. Piped into the greenhouse, CO would increase the growth of the plants. The brewing process yields almost ten times as much yeast as one begins with. The extra yeast would be used in the bakery both to make bread and to make dog biscuits, in which it is a major nutritional component. In our plans, there were two possible uses for the trub: for crackers where the bitterness from the hops is desirable, and as a possible base for a pep-bar.

Figure 1. Schematic Connection – Durango Eco Park

This analysis begins to give us a feeling for how the input/ output tables can be used. The "waste" outputs are all potential means of adding value—either by generating new revenues or by reducing or eliminating costs. Figure 1 is a schematic diagramshowing some of the connections from this business to others in the park.

Table 2 contains the input-output analysis for the Coffee Shop. It shows that 50% of the electric usage results in waste heat. There is also a lot of waste water and, of course, coffee grounds. Once again the waste heat is shared with the brewery and the bakery, and the waste water goes to the greenhouse and nursery. The coffee grounds can be used both to grow oyster mushrooms and also for vermiculture, as food for worms. The worms can be sold and the worm castings either packaged as a rich compost or used in the greenhouse and nursery in place of purchased fertilizer.


Table 2, Coffee Shop Input/Output

Table 3. Bakery Input/Output

Table 3 shows the inputs and outputs for the bakery. The major waste from the bakery is heat—which in this table hasn't been quantified. One of the ways of using some of this heat is to dry the dog biscuits. They don't require baking—they only need to be dried, and this can be done in the heat rising above the ovens.

Finally, Table 4 shows what ZERI calls the output-input table. Here each of the wastes from the input-output tables is shown as an input row. Each use of one of those wastes as a new product or as an input (to reduce costs) is shown as a new column. New revenues are generated from the greenhouse/nursery and from mushroom cultivation. One of the cost-saving opportunities in the mushroom cultivation process is the possibility of inoculating the coffee grounds and spent grain after they leave the coffee shop and brewery without having to reheat them. Since heating the substrate is a significant cost of mushroom cultivation, this is a major
advantage to be realized.

Table 4. Value-Added from Combined Wastes

Lessons to be learned

Start with local resources and allow them to co-evolve with Nature. The days of cheap oil are ending and relocalization will be key. We will no longer be able to move resources around with impunity. The major import to and export from local economies will be knowledge. Co-evolving with Nature would slow our impatient and often destructive tendency to rush products and ideas through without understanding long-term implications and effects.

Provide a local solution to a global crisis. Our global crises were built one local problem at a time. We can dismantle crises in the same way, though the urgency is clear. Use waste as "food" to produce more income; generate more jobs to sustain local communities, and eliminate pollution.

Don't ask how to get more out of nature, ask how you can make the most out of what Nature provides. Diversify products and income streams. What a contrast to the prevailing business model of downsizing! Contemporary business dogma says: Consolidate, become less local, eliminate jobs, eliminate competition—all to create monetary wealth for a few. Upsizing through ZERI design is win-win-win: more jobs, more income for many, no pollution—which in turn improves health, improves job productivity, and increases sustainability through diverse and interconnected businesses. Let us learn from a master in systems design and mimic nature's time-tested techniques.

Use all the kingdoms of nature. While not always possible when looking at specific business clusters, this goal should always be kept in mind. Incorporating all five kingdoms increases the stability and resilience of the system. Thinking "outside the box" in this way provides a stimulating challenge.

The whole is greater than the sum of the parts. Clusters of businesses are diverse, robust, and profitable. Why settle for one thing done well when a smorgasbord of opportunity is before you? If a sumptuous meal was presented, would you just eat cake?

While one person or one entity may prefer to concentrate on creating the perfect cake, the meal must be planned—as a system. The ZERI feast leaves no waste behind and feeds our bodies, our minds and our imaginations.

ZERI and permaculture can dovetail to create a powerful synergy for our times. We need to become more savvy in the methods and madness of the business world. As individuals we must continue to evolve our personal paths, incorporating permaculture in our homes and lives. As workers and business owners we need to consider a zone beyond "wilderness"—the zone of commercial business. It is vital for us as designers and as world citizens to understand the interactions, connections, and patterns outlined in permaculture and by the ZERI processes noted above. By combining the insights of Permaculture and ZERI we can create the resilient, productive, imaginative systems we need to thrive in an ever-changing, lightning-paced world.

 

Tom Riesing, a former investment banker, and his partner Christie Berven, operate Oakhaven Permaculture Center at 8,700' near Durango, Colorado. Both trained in Permaculture Design at Central Rocky Mountain Permaculture Institute (CRMPI) and in Permaculture Teaching at Earthaven Ecovillage. Kris Holstrom, who also trained at CRMPI, consults and runs nearby Tomten Farm, a solar-powered permaculture demonstration at 9,000'.

Notes

1. See http://groups.yahoo.com/group/if-wms/

2. http://zeri.org/index.cfm?id=designprinciples

3. Pauli, Gunter, Upsizing: The Road to Zero Emissions, More Jobs, More Income and No Pollution, Greenleaf Publishing, 1998, p. 114.

 

35      PERMACULTURE ACTIVIST  -  #61